SolidWorks Plastics

SolidWorks Plastics brings easy-to-use injection molding simulation directly to the designers of plastic parts and injection molds, as well as advanced CAE analysis.

SolidWorks Plastics


SolidWorks Plastics brings easy-to-use injection molding simulation directly to the designers of plastic parts and injection molds, as well as advanced CAE analysis. It simulates how melted plastic flows during the injection molding process to predict manufacturing-related defects on parts and molds. You can quickly evaluate manufacturability while you design, to eliminate costly mold rework, improve part quality, and accelerate time to market. A Results Adviser provides troubleshooting steps and practical design advice to help diagnose and avoid potential problems.

Video: First Look SolidWorks Plastics

SOLIDWORKS SIMULATION

Feature Matrix
SOLIDWORKS Simulation Standard SOLIDWORKS Simulation Professional SOLIDWORKS Simulation Premium
Ease of Use

SOLIDWORKS Simulation is fully embedded in SOLIDWORKS 3D CAD for ease of use and data integrity. Using the same user interface (UI) paradigms as SOLIDWORKS with toolbars, menus, and context-sensitive right-click menus, ensures rapid familiarization. Built-in tutorials and searchable online help aid learning and troubleshooting.

Design Data Reuse

SOLIDWORKS Simulation supports SOLIDWORKS materials and configurations for easy analysis of multiple loads and product configurations.

Static Studies

Solve part and assembly structural analysis problems for stress, strain, displacements, and Factors of Safety (FOS). Problems are limited to static loading, elastic linear materials, and small contact displacements. For the solution to be valid, the resulting deformed shape after loading must exhibit small displacements and rotations.

Premium only: Static studies are extended to incorporate components built up by composites materials. Component setup includes ply orientation and sandwich definition. Results include ply failure index as well as stress and deflections.

Fatigue Studies

Estimate components fatigue life under high-cycle varying loads where the peak stress is below the material yield stress. Cumulative damage theory is used to predict locations and cycles to failure.

Motion Analysis

Use a time-based, rigid body kinematic and dynamic motion tool to calculate the velocities, accelerations, and movements of an assembly under operational loads.

The motion analysis tool calculates component body and connection loads that can be imported into a Static Study.

Professional and Premium only: Use an event-based rigid body kinematic and dynamic motion tool to calculate the velocities, accelerations, and movements of an assembly under operational loads where actions and movements are triggered by the location or movement of components.

The motion analysis tool calculates component body and connection loads that can be imported into a Static Study.

Design Studies

A design study is used to perform wide-ranging “what if” analyses. In a design study, both the parameters of a design (model) and simulation setup (materials, loadings, and fixtures) can be varied to assess the impact of change on the model.

FEA Modelling

A customizable material library is included with simulation data:

  • Parallel computing (multi-core)
  • Batch Run

Professional and Premium only:

  • 2D Simplification
  • Plane Stress
  • Plane Strain
  • Axisymmetric
  • Sub-modeling Simulation
  • Sub-Modelling: analyze the structural resistance of a sub model from a main assembly

Premium only:

  • Off-loading computing
Loads and Restraints
  • Fixtures to prescribe zero or non-zero displacements
  • Force, pressure, and remote structural loads
  • Temperature loading
  • Import Flow/Thermal Loads
  • Load Case Manager: evaluate the effects of various load combinations on your model. (Available on Profession and Premium packages only)
Assembly Connectivity
  • Component contact
  • Bonded contact condition
  • Node-to-node, surface-to-surface contact condition
  • Shrink Fit condition
  • Virtual Wall condition
  • Self-contact
  • Connectors: bolt, spring, pin, elastic support, and bearing
  • Connectors Safety Check

Professional and Premium only:

  • Edge Weld
  • Thermal contact resistance condition
  • Insulated condition
  • Edge and spot weld connector
Results

Study results are dependent upon the type of study but are displayed as Contour, Iso-Surface, Surface, and Section plots.

Quantity point and line distribution given by the probe tool.

The Design Insight plot shows loaded material.

FEA results can be compared to test data.

Deformed shape results can be animated and the animation saved.

Overlay Simulation results onto SOLIDWORKS graphics.

SOLIDWORKS Simulation results can be communicated to non-SOLIDWORKS users via eDrawings®, a shareable 3D file format.

Help and Support

In-product tutorials, online help, and knowledge base.

Communication
  • Customizable simulation report
  • eDrawings of Simulation results
Thermal Analysis

Solve steady-state and transient part and assembly thermal problems for temperature, temperature gradient, and heat flux.

With the Thermal Analysis completed, you can import temperature loads into a Static Study.

Frequency Studies

Frequency Studies determine a product’s natural modes of vibration which is important for products that experience vibration in their working environment.

Buckling Studies

A possible failure mode for long and slender components is by collapse at a load below material yield stress. The buckling study predicts the components buckling load factor.

Pressure Vessel Studies

Linearized stress, a key for safe pressure design, is calculated in the Pressure Vessel Study.

Topology Studies

Enables you to discover new minimal material design alternatives under linear elastic static loading while still meeting component stress, stiffness and vibrational requirements.

Linear Dynamic Studies

Builds upon the Frequency Study to calculate the stresses due to forcing vibrations and calculating the effects of dynamic loads, impact or shock loading, for linear elastic materials. Study types are:

  • Modal Time History Analysis
  • Harmonic Analysis
  • Random Vibration Analysis
  • Response Spectrum Analysis
Non-Linear Analysis

Non-Linear Analysis lets you analyze complex material behavior, such as post-yield metals, rubbers, and plastics, as well as to account for large deflections and sliding contact-in components.

Non-Linear Static Study assumes static loads with loads can be sequenced so that the dynamic effects of the varying load do not affect the study. The complex material models in Non-Linear Static Studies can be used to calculate permanent deformation and residual stresses due to excessive loads, as well as predicting performance for components, such as springs and clip fasteners.

Non-Linear Dynamic Study accounts for the effect of real-time varying loads that are included in calculations and results. In addition to solving non-linear static problems, Non-Linear Dynamic Studies can also solve impact problems.

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Plastics capabilities

Listed below, are some of the powerful features that SolidWorks Plastics users benefit from. If you would like to know more or have any questions, please contact us

SolidWorks Plastics Standard

For plastics part designers, SolidWorks Plastics Standard enables you to optimize parts for manufacturability in the early stages of design. Easy to learn and use, SolidWorks Plastics Standard is fully embedded within the SolidWorks CAD environment so you can analyze and modify designs at the same time you optimize for form, fit, and function.

SolidWorks Plastics Professional

SolidWorks Plastics Professional gives anyone who designs or builds injection molds an accurate, easy-to-use way to optimize them. You can quickly create and analyze single-cavity, multi-cavity, and family mold layouts, including sprues, runners, and gates. You can even balance runner systems and estimate cycle time, clamp tonnage, and shot size, enabling you to optimize feed system design and avoid costly mold rework.

SolidWorks Plastics Premium

SolidWorks Plastics Premium includes everything in SolidWorks Plastics Professional plus advanced simulation functionality that allows CAE analysts and mold designers to analyze mold cooling line layouts and predict molded part warpage. Users can design and analyze simple or complex mold cooling line layouts, optimize cooling system design to minimize cycle times and decrease manufacturing costs and optimize part and mold design, material selection and processing parameters to reduce or eliminate molded part warpage.