DyeMansion Powerfuse S

The clean vapor technology challenging injection molding

VAPORFUSE SURFACING WITH DYEMANSION POWERFUSE S

FULFILLING ALL INDUSTRIAL HEALTH & SAFETY STANDARDS

Our VaporFuse Eco Fluid solvent is approved for the processing of plastics with food contact according to regulation (EU) 10/2011. The solvent is circulated continuously in a closed loop and automatically recovered by the system. This enables a sustainable contact-free process without chemical waste. Operating the Powerfuse S does not require protective clothing against chemical hazards.

ACROSS ALL GEOMETRIES

VaporFuse Surfacing (VFS) delivers sealed and washable parts with injection molding like surfaces. The surface roughness is reduced to a minimum. The entire process chamber is flooded with vapor while undergoing vacuum. This ensures a reproducible processing of complex geometries and internal surfaces. VFS works for all common plastics and particularly for flexible polymers such as TPU, for which mechanical techniques are not suitable.

The Powerfuse S is Industry 4.0 ready. The system offers fully automatic loading, connectivity and batch tracking features. Validated and specially developed programs for all common materials are available and ready to use. In addition, all process parameters can be adapted individually for other materials. This ensures flexibility and a seamless integration with existing production processes such as the DyeMansion Print-to-Product workflow.

VAPORFUSE

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after
VAPORFUSE + DEEPDYE Learn More
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INSIDE THE POWERFUSE S: HOW VAPORFUSE SURFACING WORKS

Powered by DyeMansion’s VaporFuse Surfacing (VFS) technology, the Powerfuse S offers the most efficient process on the market to achieve the best end-use part finish. It delivers such high quality surface finish on 3D printed parts that they easily rival injection molded parts.

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Dyemansion: VaporFuse Surfacing I Inside the Powerfuse S

DISCOVER THE POWERFUSE S ALL AROUND

Sample Surfacing Results

MORE ABOUT THE POWERFUSE S

Unveiling of the Powerfuse S at Formnext 2019
CTO Philipp Kramer about the Industry 4.0 ability of the Powerfuse S

DYEMANSION PRINT-TO-PRODUCT WORKFLOW

Our technology starts where the industrial 3D printer stops – from 3D printed raw part to high-value finished product in three hours. The combined three-step DyeMansion Print-to-Product workflow enables scaling from prototyping or small series to high-volume manufacturing and thus closes the manufacturing gap.

1
CLEANING
POWERSHOT C
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2
POLYSHOT SURFACING | PSS
POWERSHOT S
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2
VAPORFUSE SURFACING | VFS
POWERFUSE S
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3
DEEPDYE COLORING | DDC
DM60
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TECHNICAL DATA

Cycle time 40-80 minutes
Process chamber volume 129l | 34.1gal
Basket dimensions (L x W x H) 610mm x 340mm x 315mm (385mm) | 24.0inch x 13.4inch x 12.4inch (15.1inch)
System (L x W x H) Powerfuse S: 1700mm x 1700mm x 2090mm | 66.9inch x 66.9inch x 82.3inch
Automatic loading: 960mm x 3466mm x 1300mm| 37.8inch x 136.5inch x 51.2inch
Manual loading: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch
Recommended space requirement for operations (L x W x H) Automatic loading: 3760mm x 4266mm x 2500mm | 148.0inch x 168.0inch x 98.4inch
Manual loading: 3505mm x 3300mm x 2500mm | 138.0inch x 129.9inch x 98.4inch
System 1600kg | 3527lb
Automatic loading 800kg | 1764lb
Manual loading 180kg | 397lb
Supply 14,1kW
Requirements 400V, 50Hz, 63A or 480V, 60Hz, 63A
Consumption Approx. 70l | 78.5gal at 6bar | 87psi per run
Sound level <70dB(A)
CE 2006/42/EG
2014/68/EU