VAPORFUSE SURFACING WITH DYEMANSION POWERFUSE S
FULFILLING ALL INDUSTRIAL HEALTH & SAFETY STANDARDS
Our VaporFuse Eco Fluid solvent is approved for the processing of plastics with food contact according to regulation (EU) 10/2011. The solvent is circulated continuously in a closed loop and automatically recovered by the system. This enables a sustainable contact-free process without chemical waste. Operating the Powerfuse S does not require protective clothing against chemical hazards.
ACROSS ALL GEOMETRIES
VaporFuse Surfacing (VFS) delivers sealed and washable parts with injection molding like surfaces. The surface roughness is reduced to a minimum. The entire process chamber is flooded with vapor while undergoing vacuum. This ensures a reproducible processing of complex geometries and internal surfaces. VFS works for all common plastics and particularly for flexible polymers such as TPU, for which mechanical techniques are not suitable.
The Powerfuse S is Industry 4.0 ready. The system offers fully automatic loading, connectivity and batch tracking features. Validated and specially developed programs for all common materials are available and ready to use. In addition, all process parameters can be adapted individually for other materials. This ensures flexibility and a seamless integration with existing production processes such as the DyeMansion Print-to-Product workflow.
INSIDE THE POWERFUSE S: HOW VAPORFUSE SURFACING WORKS
Powered by DyeMansion’s VaporFuse Surfacing (VFS) technology, the Powerfuse S offers the most efficient process on the market to achieve the best end-use part finish. It delivers such high quality surface finish on 3D printed parts that they easily rival injection molded parts.Download Datasheet
DISCOVER THE POWERFUSE S ALL AROUND
Sample Surfacing Results
MORE ABOUT THE POWERFUSE S
DYEMANSION PRINT-TO-PRODUCT WORKFLOW
Our technology starts where the industrial 3D printer stops – from 3D printed raw part to high-value finished product in three hours. The combined three-step DyeMansion Print-to-Product workflow enables scaling from prototyping or small series to high-volume manufacturing and thus closes the manufacturing gap.
|Cycle time||40-80 minutes|
|Process chamber volume||129l | 34.1gal|
|Basket dimensions (L x W x H)||610mm x 340mm x 315mm (385mm) | 24.0inch x 13.4inch x 12.4inch (15.1inch)|
|System (L x W x H)||Powerfuse S: 1700mm x 1700mm x 2090mm |
66.9inch x 82.3inch
Automatic loading: 960mm x 3466mm x 1300mm| 37.8inch x 136.5inch x 51.2inch
Manual loading: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch
|Recommended space requirement for operations (L x W x H)||Automatic loading: 3760mm x 4266mm x 2500mm | 148.0inch
x 168.0inch x 98.4inch
Manual loading: 3505mm x 3300mm x 2500mm | 138.0inch x 129.9inch x 98.4inch
|System||1600kg | 3527lb|
|Automatic loading||800kg | 1764lb|
|Manual loading||180kg | 397lb|
|Requirements||400V, 50Hz, 63A or 480V, 60Hz, 63A|
|Consumption||Approx. 70l | 78.5gal at 6bar | 87psi per run|